Eliminating field corrosion complaints for a Dutch fastener distributor
Warranty claims per million bolts installed
382
Measured over a 120-day programme
Volume
4.2 million M6 bolts per year across four lengths
Client
Fastener distributor, Netherlands
The situation
A Rotterdam distributor was receiving site complaints about surface rust on installed A4 bolts in coastal and indoor-pool projects. The root cause was inconsistent passivation at the previous supplier, invisible on incoming inspection.
What was done
- The requirement was re-specified against a measurable acceptance test before any price was discussed — in this case warranty claims per million bolts installed measured on incoming goods, not on a supplier’s own paperwork.
- Process control was changed to hold that measurement: standard at DIN 933 (ISO 4017 equivalent), size at M6 × 30 mm.
- Evidence was tied to each lot so the buyer could verify the claim rather than trust it. That is why the programme ran 120 days: the first 6 lots were used to prove stability before volume was released.
Evidence you can ask to see
Neutral salt spray test reports to ASTM B117 per lot, heat-number and mill certificate linkage, buyer warranty claim statistics
These are buyer-side or third-party records, not supplier marketing. Where a document is commercially sensitive we will ask the buyer for permission before sending it, and say so rather than sending a redacted page that proves nothing.
The part involved
| Standard | DIN 933 (ISO 4017 equivalent) |
|---|---|
| Size | M6 × 30 mm |
| Material | A4 stainless, 316 grade (X5CrNiMo17-12-2) |
| Property class | A4-70 per ISO 3506-1 |
| Thread | M6 × 1.0 coarse, 6g tolerance, full thread |
| Across flats | 10 mm (DIN 933 +0/−0.22) |
Comparable projects
- Removing 1.9 kg from a UK motorsport assembly without changing fastener countAssembly mass contribution: 8.56 kg (A2 stainless) → 3.86 kg (Ti-6Al-4V, Grade 5)